Search results for "Laser welding"

Multiphysical Modeling of Transport Phenomena During Laser Welding of Dissimilar Steels

2016

Abstract The success of new high-strength steels allows attaining equivalent performances with lower thicknesses and significant weight reduction. The welding of new couples of steel grades requires development and control of joining processes. Thanks to high precision and good flexibility, laser welding became one of the most used processes for joining of dissimilar welded blanks. The prediction of the local chemical composition in the weld formed between dissimilar steels in function of the welding parameters is essential because the dilution rate and the distribution of alloying elements in the melted zone determines the final tensile strength of the weld. The goal of the present study i…

Using infrared thermography in order to compare laser and hybrid (laser plus MIG) welding processes

2009

International audience; In order to deepen the understanding of the differences between laser and laser-arc hybrid welding, comparisons were undertaken using thermography. The experiments were carried out for a T assembly of aluminium alloy plates. Modelling, based on the finite element method approach, was realized using IR temperature measurements and seam geometry. For a value of the power supply, depicted as a surface source in the hybrid case, agreement was found between simulated and measured temperatures. The arc power supply efficiency value is similar to the usually used value.

Aluminum to titanium laser welding-brazing in V-shaped grooveI

2017

International audience; Laser assisted joining of AA5754 aluminum alloy to T40 titanium with use of Al-Si filler wires was carried out. Continuous Yb:YAG laser beam was shaped into double spot tandem and defocalized to cover larger interaction zone in V shaped groove. Experimental design method was applied to study the influence of operational parameters on the tensile properties of the joints. Microstructure examination and fractography study were carried out to understand the relation between local phase content and fracture mode.Within defined window of operational parameters, statistically important factors that influenced the strength of T40 to AA5754 joints in V groove configuration w…

Diode laser welding of ABS: Experiments and process modeling

2009

International audience; The laser beam weldability of acrylonitrile/butadiene/styrene (ABS) plates is determined by combining both experimental and theoretical aspects. In modeling the process, an optical model is used to determine how the laser beam is attenuated by the first material and to obtain the laser beam profile at the interface. Using this information as the input data to a thermal model, the evolution of the temperature field within the two components can be estimated. The thermal model is based on the first principles of heat transfer and utilizes the temperature variation laws of material properties. Corroborating the numerical results with the experimental results, some impor…

Gas protection optimization during Nd:YAG laser welding

2004

International audience; Many laser processes, such as welding or surface treatments are associated with an undesired phenomenon, which is oxidation. The solution commonly employed to solve this problem approaches the shielding gas and/or the shielding gas device. What we propose in this paper is a methodology with the goal to optimize the protection gas device design as well as the gas flow in the case of laser welding and surface treatments. The pressure created by the gas flow on the sample surface is recorded and analysed together with the operating parameters influence in order to reach the objectives. The nozzle system designed and presented below assures the protection against materia…

An overview of new joining technologies in aerostructures: laser beam welding and friction stir welding

2009

Use of pure vanadium and niobium/copper inserts for laser welding of titanium to stainless steel

2020

Abstract Niobium and vanadium have high metallurgical compatibility with titanium and therefore can be used as inserts to avoid the accumulation of brittle intermetallic phases such as Fe2Ti during the fusion welding of titanium alloys with steels. In the present study, the continuous double pass welding of 1 mm thick Ti-6Al-4V alloy and 316 L stainless steel plates through several mm wide pure vanadium or niobium insert was studied. In case of a vanadium insert, a beam offset on the vanadium was found to produce cold crack formation in vanadium/316 L melted zones containing more than 40 wt.% V despite the absence of σ phase. Whereas a centered beam position and offset on the steel side pro…

Numerical simulation of heat transfer, fluid flow and elements diffusion during laser welding of dissimilar steels

2017

The design of new steel grades offering equivalent mechanical performances for lower thicknesses and the added value with the possibility to join two different steel grades, require development and control of joining processes. Thanks to high precision and good flexibility, the laser welding became one of the most used processes for joining of dissimilar welded blanks. The prediction of local chemical composition in the weld formed between dissimilar steels in function of the welding parameters is essential because the dilution rate and the distribution of alloying elements in the melted zone determine the final tensile strength of the weld. The goal of the present study is to create and to…

Influence of the metallurgy and the microstructure on the strength of titanium-steel laser welded assemblies

2021

The dissimilar laser welding of titanium alloys with stainless steel is of high interest for different industrial applications. However, the joining of these materials by direct fusion is hardly achievable because of the presence of brittle intermetallic phases in the Ti-Fe system that produce spontaneous cracking of the welds. The scientific aim of this thesis is to identify a reliable criterion that allows identifying the possible conditions allowing obtaining a durable dissimilar titanium/steel joints, in terms of mechanical strength in service conditions. The determination of this criterion is necessary for the comprehension of the relation between the microstructure of the melted zone …

The infrared thermography control of the laser welding of amourphous polymers

2008

International audience; In laser welding technique, a real-time control of temperature distribution inside the irradiated materials is essential when attempting to optimize the process. For all laser welding methods that operate by the transmission principle, the difficulty of recording the developed temperature at the interface derives from the fact that materials to be welded are in contact throughout the entire process. In the present study, in order to overcome this issue, a contact-free method such the infrared thermography is used for surface temperature measurement. Corroborating this data with a numerical simulation of the temperature field evolution inside the components, an assess…